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Topvert G1 Series AC Motor Drive

High performance general purpose multi-function drives
(V/F mode / Sensorless Vector mode / V/F + PG mode / Vector + PG mode)

230V, 1-Phase : 0.4 ~ 2.2kW (0.5 ~ 3Hp)
230V, 3-Phase : 0.4 ~ 75kW (0.5 ~ 100Hp)
460V, 3-Phase : 0.75 ~ 315kW (1 ~ 422Hp)
575V, 3-Phase : 0.75 ~ 560kW (1 ~ 750Hp)

Features

  • 16 Bit Microprocessor Sensor less vector control
  • V/F mode & Sensor less Vector mode-------open loop control
  • V/F + PG mode & Vector + PG mode---------close loop control
  • Auto tuning
  • Over load capability 150%, 1 minute
  • Automatic torque boost & slip compensation
  • Output frequency 0.1~600Hz, Programmable
  • 16-step PLC run & 16 step preset speed
  • PID feedback control & PG feedback control
  • 2 accel./decel time selection (0.01~60000 sec)
  • Pump control and automatic energy -saving.
  • Process follower - 10~10VDC, 0~10VDC, 4~20mA
  • MODBUS communication RS-485 (Baud rate 125000 bps)
  • Coast or ramp to stop
  • Random V/F curve & Automatic voltage regulation (AVR)
  • Auto-optimum accel./decel. time & S-curves
  • Sleep/Wakeup function & Auto Restart after fault
  • Mechanical braking release control function
  • Auto Restart after fault & Fault history up to 16 records
  • Module/ Heatsink temperature display & Pre-warning
  • Low noise-- Carrier frequency up to 18 kHz
  • Bi-Directional Speed search (Reentry to spinning load)
  • Password protection & User define Multi-function display
  • DC bus capacitor life time monitoring & Auto carrier frequency adjust
  • Over-current/Over-voltage stall prevention & Over torque detection
  • Full protection (LV,OV,OC,SC,OH,OL...etc.)
  • Programmable Multi-Function input terminals
  • Programmable Multi-Function output terminals
  • Programmable Analog output voltage & current signals
  • Programmable Digital pulse output
  • Encorder style knob with 0.01Hz resolution
  • Removable Keypad operator up to 150 meters.
  • Sink/Source (NPN/PNP) mode selectable by user
  • DC injection brake & Dynamic brake
  • Electronic Thermal Relay & External Counter built-in
  • Model Names

    Topvert G1 Series:  1-Phase, 200-240VAC, 50/60 Hz  (Tolerance Range: 180-264V, 47-63Hz)

    Model

    Motor

    (230V, 4 Pole)

    Rated Output

    Power Source

    Enclosure Construction

    G1-xxxxx

    Power

    (kW)

    Horse Power (Hp)

    Capacity

    (kVA)

    Current

    (A)

    Voltage

    (V)

    Frequency

    (Hz)

    Current

    (A)

    Cooling Methods

    Protection

    Weight Net/Gross
    (kg)

    Cubic
    (CBM)

    Frame Code

    210P4

    0.4

    0.5

    1.2

    3

     3-Phase

    0-240 (Max.)

    0.1~600

    3.3

    Fan-cooled

    IP 20

     

    NEMA 1

    2.6/3.1

    0.0178

    G1-A

    210P7

    0.75

    1

    2

    5

    5.5

    2.7/3.1

    211P5

    1.5

    2

    3

    7.5

    8.3

    2.7/3.2

    212P2

    2.2

    3

    4.4

    11

    12.1

    3.0/3.4


    Topvert G1 Series:  3-Phase, 200-240VAC, 50/60 Hz  (Tolerance Range: 180-264V, 47-63Hz)

    Model

    Motor

     (230V, 4 Pole)

    Rated Output

    Power Source

    Enclosure Construction

    G1-xxxxx

    Power

    (kW)

    Horse Power (Hp)

    Capacity

    (kVA)

    Current

    (A)

    Voltage

    (V)

    Frequency

    (Hz)

    Current

    (A)

    Cooling Methods

    Protection

    Weight Net/Gross
    (kg)

    Cubic
    (CBM)

    Frame Code

    230P4

    0.4

    0.5

    1.2

    3

     3-Phase

    0-240 (Max.)

    0.1~600

    3.3

    Fan-cooled

     

    IP 20

     

    NEMA 1

    2.6/3.0

    0.0178

    G1-A

    230P7

    0.75

    1

    2

    5

    5.5

    2.8/3.2

    231P5

    1.5

    2

    3

    7.5

    8.3

    2.8/3.3

    232P2

    2.2

    3

    4.4

    11

    12.1

    2.8/3.2

    233P7

    3.7

    5

    6.8

    17

    18.7

    3.0/3.4

    235P5

    5.5

    7.5

    10

    25

    27.5

    3.2/3.7

    237P5

    7.5

    10

    13

    33

    36.3

    4.0/4.6

    0.0211

    G1-B

    23011

    11

    15

    20

    49

    53.9

     11.9/13.0

    0.0515

    G1-C

    23015

    15

    20

    26

    65

    71.5

     12.3/13.5

    23018

    18.5

    25

    30

    75

    82.5

     13.0/14.2

    23022

    22

    30

    36

    90

    99

     13.5/14.7

    23030

    30

    40

    48

    120

    132

    IP 00

    NEMA 1

     

    (Option:

    IP20

     

    IP21

    NEMA 2)

    32.7/36.5

    0.1802

    G1-D

    23037

    37

    50

    58

    145

    161

    37.5/41.2

    0.2082

    G1-E

    23045

    45

    60

    73

    182

    200

    38.3/42.1

    23055

    55

    75

    92

    232

    242

    58.0/63.9

    0.3357

    G1-F

    23075

    75

    100

    120

    300

    330

    59.4/65.4


    Topvert G1 Series:  3-Phase, 380-480VAC, 50/60 Hz  (Tolerance Range: 342-528V, 47-63Hz)

    Model

    Motor

    (460V, 4 Pole)

    Rated Output

    Power Source

    Enclosure Construction

    G1-xxxxx

    Power

    (kW)

    Horse Power (Hp)

    Capacity

    (kVA)

    Current

    (A)

    Voltage

    (V)

    Frequency

    (Hz)

    Current

    (A)

    Cooling Methods

    Protection

    Weight Net/Gross
    (kg)

    Cubic
    (CBM)

    Frame Code

    430P7

    0.75

    1

    2.4

    3

     3-Phase

     

    0-460

     (Max.)

    0.1~600

    3.3

    Fan-

    cooled

    IP 20

     

    NEMA 1

     

    2.8/3.2

    0.0178

    G1-A

    431P5

    1.5

    2

    3.3

    4.2

    4.6

    2.9/3.3

    432P2

    2.2

    3

    4.8

    6

    6.6

    2.9/3.3

    433P7

    3.7

    5

    6.8

    8.5

    9.4

    2.9/3.3

    435P5

    5.5

    7.5

    10

    13

    14.3

    3.0/3.5

    437P5

    7.5

    10

    14

    18

    19.8

    3.3/3.8

    43011

    11

    15

    19

    24

    26.4

    4.3/4.9

    0.0211

    G1-B

    43015

    15

    20

    25

    32

    35.2

    5.0/5.6

    43018

    18.5

    25

    32

    40

    41.8

    13.0/14.1

    0.0515

    G1-C

    43022

    22

    30

    38

    48

    49.5

    13.0/14.1

    43030

    30

    40

    48

    60

    66

    13.9/15.1

    43037

    37

    50

    64

    80

    80

    13.9/15.1

    43045

    45

    60

    77

    97

    100

    13.9/15.1

    43055

    55

    75

    94

    118

    121

    IP 00

     

    NEMA 1

     

     

     

    (Option:

    IP20

     

    IP21

    NEMA 2)

     

    33.5/37.3

    0.1802

    G1-D

    43075

    75

    100

    121

    152

    165

    37.1/41.0

    43090

    90

    120

    143

    180

    198

    42.4/46.1

    0.2082

    G1-E

    43110

    110

    150

    191

    240

    242

    63.0/68.9

    0.3357

    G1-F

    43132

    132

    175

    215

    270

    286

    64.5/70.4

    43160

    160

    215

    242

    304

    341

    64.5/70.4

    43185

    185

    250

    295

    370

    405

     

     

    G1-G

    43220

    220

    300

    359

    450

    440

     

    43280

    280

    375

    414

    520

    535

     

    43315

    315

    420

    486

    610

    649

     


    Topvert G1 Series:  3-Phase, 575-600VAC, 50/60 Hz  (Tolerance Range: 342-528V, 47-63Hz)

    Model

    Motor

    (575V, 4 Pole)

    Rated Output

    Power Source

    Enclosure Construction

    G1-xxxxx

    Power

    (kW)

    Horse Power (Hp)

    Capacity

    (kVA)

    Current

    (A)

    Voltage

    (V)

    Frequency

    (Hz)

    Current

    (A)

    Cooling Methods

    Protection

    Weight Net/Gross
    (kg)

    Cubic
    (CBM)

    Frame Code

    630P7

    0.75

    1

    1.5

    1.4

     3-Phase

    0-460 (Max.)

    0.1~600

     

    Fan-cooled

    IP 20

     

    NEMA 1

     

     

    G1-A

    631P5

    1.5

    2

    2.8

    2.7

     

     

     

    632P2

    2.2

    3

    4.1

    3.9

     

     

     

    633P7

    3.7

    5

    6.3

    6.1

     

     

     

    635P5

    5.5

    7.5

    9.4

    9

     

     

     

    637P5

    7.5

    10

    11.4

    11

     

     

     

    63011

    11

    15

    17.7

    17

     

     

     

    G1-B

    63015

    15

    20

    22.9

    22

     

     

     

    63018

    18.5

    25

    28.1

    27

     

     

     

    G1-C

    63022

    22

    30

    33.3

    32

     

     

     

    63030

    30

    40

    42.6

    41

     

     

     

    63037

    37

    50

    54

    52

     

    IP 00

     

    NEMA 1

     

     

     

     

    (Option:

    IP20

     

    IP21

    NEMA 2)

     

     

    G1-D

    63045

    45

    60

    64.4

    62

     

     

     

    63055

    55

    75

    80

    77

     

     

     

    63075

    75

    100

    102.9

    99

     

     

     

    63090

    90

    120

    129.9

    125

     

     

     

    G1-E

    63110

    110

    150

    145.5

    140

     

     

     

    63132

    132

    175

    181.9

    175

     

     

     

    G1-F

    63160

    160

    215

    223.4

    215

     

     

     

    63180

    180

    250

    259.8

    250

     

     

     

    63220

    220

    300

    311

    300

     

     

     

    63280

    280

    375

    389

    375

     

     

     

    G1-G

    63315

    315

    420

    436.5

    420

     

     

     

    63400

    400

    535

    55.6

    535

     

     

     

    63450

    450

    600

    627.7

    604

     

     

     

    63500

    500

    670

    717

    690

     

     

     

    63560

    560

    750

    810.6

    780

     

     

     


    Specifications

    Max. Applicable Motor

    Output Range (kW/Hp)

    1- phase, 200 ~ 240VAC, 50/60Hz:0.4 ~ 2.2kW (0.5 ~ 3Hp)
    3-phase, 200 ~ 230VAC, 50/60Hz:0.4 ~ 75kW (0.5 ~ 100Hp)

    3-phase, 380 ~ 460VAC, 50/60Hz:0.75 ~ 315kW (1~ 422Hp)

    3-phase, 575 ~ 600VAC, 50/60Hz:0.75 ~ 560kW (1~ 750Hp)
    Output
    Output Frequency

    0.1 ~ 600Hz

    Overload Endurance

    150% of rated current for 1 minute/10minute, Ta <=40 ; 200% of rated current for 2 seconds

    Maximum Output Voltage

    Proportional to Input Voltage, 3-Phase

    Power factor / Efficiency

    Power factor no lower than 0.95. Efficiency no lower than 95% at full load (97% for >22kW models).

    Control Characteristics
    Control System
    SPWM (Sinusoidal Pulse Width Modulation), V/F control and Sensorless Vector Control selectable
    Speed Control
    V/F Control 1:20; Sensorless Control 1:50; V/F + PG Close-Circuit 1:100; Sensorless + PG Close-Circuit 1:100

    Frequency Setting Range

    0 .10 - 600Hz, programmable

    Frequency Setting Resolution

    0.01Hz/step

    PWM Carrier Frequency

    1kHz - 18kHz Adjustable (Restrictions on some models)

    Torque Characteristics

    Including the auto-torque, auto-slip compensation; starting torque can be 150% at 1.0Hz

    Skip Frequency

    3 points

    Accel/Decel Time

    0.1-6000 seconds (2 Independent settings for Accel/Decel Time)

    Stall Prevention Level

    10 to 250%, Setting of Rated Current. Setting range 0.1-600Hz while stop.

    DC Braking

    DC Braking Current Level: 0 to 125% of rated output current. DC Braking time: 0 to 60 seconds. Start-Point for DC Braking: 0.1-600Hz both when start up and stop.

    Dynamic Braking Torque

    Approx. 20%, Dynamic Brake chopper built-in in Frame code: G1-A and G1-B. Others can be built-in as an option. All models can connect to external Dynamic Brake unit module (DBU)

    V/F Pattern

    Adjustable V/F curve using 4 independent points.

    Operating Characteristics

    Frequency Setting

    Keypad

    By a rotary encoder (setting resolution 0.01Hz/step)

    External Signal

    0 ~ +10VDC (Input impedance 20k Ω ), -10 ~ +10VDC (Input impedance 10k Ω), 4 ~20mA DC ( Input impedance 250 Ω ), Multi-Function Inputs 1 ~ 6 (15 Steps Jog, up/down ), PLC run , RS-485 serial interface MODBUS protocol

    Operation Setting

    Keypad

    Set by RUN, STOP and JOG key

    External Signal

    FWD, REV, MI1 to MI6 can be combined to offer various modes of operation, RS-485 serial interface MODBUS protocol

    Multi-Function Input Signal
    (6 signals)

    Multi-step selection 0 to 15, first to second accel/decel switches, accel/decel inhibit, EF Input, Emergency Stop, auxiliary motor control is invalid, ACI/AVI/AUI speed command selection, Reset, PLC Run , Jog, Up/Down command

    Multi-Function Output Indication (5 indications)

    Drive Operating, Frequency Attained, Non-zero, Base Block, Fault Indication,Local/Remote indication, PLC Operation indication, and Auxiliary Motor Output

    Analog Output Signal

    Analog signal output proportional to output frequency, output current, voltage, frequency command or motor's speed.

    Fault Indication

    The output will be activated when faults occur

    Communication

    (Option) RS-485 serial interface MODBUS protocol

    Other Functions

    PID feedback control, automatic voltage regulation, Momentary Power Loss restart, S-Curve, External Fault, Fault Reset, Auto Restart, Fault Records, Frequency Limits, Fan & Pump Control, Parameter Lock/Reset, Auto Tuning, Reverse Inhibition, Over-Voltage/ Over-Current Stall Prevention, automatic energy-saving, DC Braking, Speed Search during Start-up, PLC, MODBUS Communication

    Protection

    Self-testing, AC source Over Voltage, Over Voltage, Over Current, Under Voltage, Over Load, Overheating, External Fault, Electronic thermal, Ground Fault, Stall Prevention, Output short circuit , IGBT short circuit

    Digital Keypad

    (Option) PU-02 with Copy Function

    (Option) PU-03 with LCD Display and Operation

    8 Function keys

    Access Run, Stop, Reset/ Digit Shift, Forward/ Reverse run, Display mode, Keypad Enable, Programming data and Jog operation

    360 degree Rotary Encoder

    Sets the parameter number and changes the numerical data

    6 digits 7 segment display

    Display the Setting frequency/actual operation frequency, Output current/Voltage, User defined unit

    Six LED Display for status indication

    Display the AC drive's run/stop status, forward/Reverse run status, Keypad enable, and Frequency command source.

    Removable Keypad

    Remote control distance up to 150 meters.

    Environmental Conditions

    CE Safety

    Meet LVD: EN50178 standards; When combining with Toptek's filter, meet EMC: EN61800-3 standards

    UL Safety

    Meet UL508C standards

    Temperature

    Ambient: -10°C ~ +40 °C ( Non-Condensing and not frozen ). Storage: -20°C~ +60°C

    Humidity

    Below 98% R. H. (Non-Condensing)

    Vibration

    Below 20Hz: 1G, above 20Hz: 0.6G

    Installation Location

    Altitude 1,000 m or lower, keep away from corrosive gasses, liquid and dust

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